Quality Control, Your life depends on it!

quality control paperwork at CSG direct mailQuality Control is the process in which the details and consistency of a job are reviewed before the job is advanced to the next stage of protocol. QC includes the job’s artwork and its data.

Both steps are crucial when preparing a print job. For instance, you may have the correct amounts in the data, but it may be mapped to the wrong version of artwork. The job could be going presorted first class mailing, but the barcode reads standard mailing.

These are two of many possible examples of errors that can lead to costly mistakes. One mistake is all a job needs to go horribly awry! That one mistake could cost you thousands of dollars or even your client altogether. This guide is here to help you prevent such mistakes from happening.

Preemptive Measures
Q: What is the first step in preventing a mistake from happening?

A: Having all the proper details written where everyone who handles the job can read them. This means writing up the proper instructions for everything: art, data, postage, assembly, etc. By gathering all the job details at once before the job begins, it will help insure the customer has full knowledge of the outcome of their project and what it requires; therefore lessening the likeliness that there will be changes. Remember, every time you go back and change something in a job that’s already begun, the odds of errors greatly increase! After being in this business for 7 years, I can’t stress that enough.

Proofing
Due to its very nature, variable printing can contain many details to keep an eye on. For example, one mailer alone can have variable dates, freeplay amounts, hotel offers, account numbers, addresses, disclaimers, and varying graphic fields. I think you get the picture. That’s a lot of fields to keep in line.

Steps to proofing a job before sending it out for customer sign-off:

1. Know the variables and all aspects involved in that particular job.
a. Dates, amounts, disclaimers, address fields, snipes, graphic fields, etc.

2. How many versions are there? Are there multiple versions being run as one? Proof each and every version!

3. Mailing Class? Presorted standard, Full rate first class? What is your mailer being run as? Are there multiple versions being run as different postal rates?

4. Check the proofs against the original start data. For example, on the proofs it says John Smith Account# 40456 is getting $5,000 in freeplay. Wait! That’s a lot of money to just be giving away. Now going back to the start data you may find out that John Smith Account# 40456 is only supposed to get $500 in freeplay. Try explaining that mistake to your customer. So, when comparing the proofs to the start data look for these things:

a. Name and address. Is John Smith at 123 Liberty Lane on the proof as well as in the start data?
b. Any type of offers that may be included in the start data, such as: Amounts, dates, hotels offers, disclaimers, locality (This is where knowing all the variables in data really comes in handy).
c. Version: The proof says John Smith is getting “version A” does the start data reflect that?
d. Double check if there are “bi-weekly” or “semi-monthly” type offers. It would be a shame if John Smith got $100 every day when he was supposed to get $100 every other week!

5. Is the mailer size the proper dimensions? Does it go in an envelope or is it folded down to proper size? Ultimately, does the final product reflect the instructions given by the customer AND what is written up in the instructions for the job?

6. Color. Do the colors match those of the original artwork? (You may have to consult with a graphic designer on this.)

7. Spelling and grammar mistakes! Proofread every single word and sentence!

Comparing the final product to the start files is one of the most efficient ways to ensure you will be providing your customer with proper proofs. Many times customers will not fully understand the magnitude of the seemingly miniscule details involved in digital variable printing, thus overlooking small (but huge!) mistakes. This is why it is crucial that we catch these errors before we send proofs to our clients.

Address Block Sign-offThis is it. This is your last chance to change or fix the job before all five thousand, ten thousand, one hundred thousand (!) pieces are printed and money is thrown away because nobody checked a silly little thing like class, barcode, quantity, etc.

Things to check before signing off on the address block:

1. Class. For each version that you sign off on.

2. Barcode. Does it scan? If so, make sure the barcode reflects the class and work order.

3. Address. Make sure all the proper fields are there, such as: First Name, Last Name, Company, Address 1, Address 2, City, State, Zip Code, Country, etc.

4. Once again I recommend going back and comparing the given record(s) with the start data.

5. Check the postal paperwork. Does the postal paperwork and tray tags reflect the information in the job instructions?

6. Color, size, paper – make sure all of these are correct.

In closing, I must stress that communication between the sales rep and the customer is the most essential part to ensuring a smooth process that will lead to a successful marketing campaign. Furthermore, this communication must be transcribed orderly and properly into the job’s instructions. There is no reason for an error to happen if the proofing process is properly utilized and every small detail is checked. Look at it this way: would you rather spend 10 minutes proofing your job or 10 hours and double the cost reprinting it because you were too busy to proof? I know, that’s a no-brainer!

Okay, you’ve proofed it, the customer signed off, and now it’s in your lap for address block sign-off? I know you’re probably asking yourself, “What the heck! I thought this job was good to go?” But who knows, maybe something was accidentally changed in the time that the customer signed-off to the time it took a press operator to get the job ready, this is your last chance to catch any mistakes, take advantage of it!

By Chris Ohm -Data and Design Department

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